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ProjectVolvo
IndustryAutomotive
What we deliveredDigital Foundation for Vehicles

Scalable Factory
Integration for EVs

We collaborated with Volvo Cars to support the transition toward software-defined vehicles by establishing a scalable digital ecosystem across engineering, manufacturing, and IT operations. The initiative focused on stabilizing a complex EV program while defining an enterprise-level digital factory architecture that enables seamless integration across partners, systems, and production facilities. Through structured architecture modelling and integration frameworks, the solution laid the groundwork for scalable EV manufacturing and future plant expansion.

Driving Automotive Innovation  With Scalable Digital Integration

Mahindra mobility platform screens

Concept

As automotive manufacturers transition toward software-defined vehicles, the integration of engineering systems, manufacturing platforms, and digital factory operations becomes increasingly complex.
To support this transformation, we helped design a structured digital ecosystem that aligns engineering, production, and IT systems across multiple stakeholders and facilities.
The approach focused on establishing architectural clarity, mapping enterprise-scale systems, and defining repeatable integration frameworks—enabling consistent digital transformation across factories while supporting the evolving needs of EV manufacturing programs.

Tackling the Toughest Obstacles  in Software-Defined EV Factories

Mahindra Treo Zor Electric Three-Wheeler

Key Obstacles Overcome

  • Complex Multi-Partner EV Ecosystem Coordinating multiple engineering, manufacturing, and tech partners.
  • Fragmented Digital Systems Limited visibility and integration across operations.
  • Lack of Enterprise-Level Architecture Clarity Missing frameworks slowed decision-making and integration.
  • Factory-Scale Integration Challenges Standardizing systems and processes across plants.
  • Scalability for Future EV Plants Frameworks to support next-gen EV production and expansions.

Our Solutions   Engineering a Scalable Digital Ecosystem for EV Manufacturing

Mahindra mobility solution interface

Data-Driven Integration Framework

Aligned engineering, manufacturing, and IT.

Enterprise Architecture Modelling

Mapped 100+ apps to define dependencies.

Digital Factory Blueprint (“Ideal Plant”)

Created reference models for future plants.

Governance & Operational Alignment

Introduced frameworks to improve team coordination.

Scalable Digital Infrastructure

Built a repeatable ecosystem for global EV programs.

The Team And Tech Behind the Magic

A carefully curated, battle-tested stack engineered for performance, scalability, and AI-first innovation.

Enterprise Architect

System modeling

ArchiMate

Enterprise architecture

MuleSoft

API integration

Apache Kafka

Event streaming

Microsoft Azure

Cloud platform

Kubernetes

Container orchestration

Azure Data Lake

Big data storage

Power BI

Data visualization

Azure DevOps

CI/CD & pipelines

Client Experience

Feedback from companies we partnered with to build scalable solutions.

Client
Their ability to establish clear architectural direction at factory scale was instrumental in driving informed decision-making. Routa Digital helped us move from ambiguity to a well-defined, scalable architecture that supports long-term growth.
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